Diamond tools for edge shaping, profiling, and calibration
Edge processing is a central part of production in natural stone, composite, and ceramic materials. The process includes forming, profiling, and stabilizing straight and shaped edges on CNC machines.
To achieve accurate geometry and high repeatability, diamond tools with optimized segment design and bonding are used. Material type, hardness, and production volume influence tool selection and the overall processing sequence.
Stable machine load, controlled material removal, and reduced vibration are crucial for efficient and predictable edge processing. The correct combination of wheel types ensures consistent results and optimal preparation for subsequent grinding and polishing.
Below is a selection of key wheel types used in modern CNC-based edge processing.
Calibrating grinding wheels are used to stabilize and calibrate the edge prior to further grinding and polishing. They ensure consistent thickness, flatness, and edge geometry.
With controlled material removal and stable contact conditions, the need for post-processing is reduced. The result is a predictable and uniform edge, optimized for subsequent processing and finishing.
Pre-cutting wheels are used in the initial stage of edge processing for rapid removal of excess material. They establish the basic edge shape prior to further profiling and finishing.
With robust segment design and high material removal rates, these wheels are designed for hard materials such as granite and composite. They ensure stable operation, controlled machine load, and a precise starting point for subsequent processing.
Profile grinding wheels are used for precise profiling and shaping of the edge after rough processing. They ensure accurate geometry and consistent transitions between processing steps.
Optimized segment design and diamond bonding provide stable profile quality and high repeatability. These wheels are critical for complex edge geometries where precision and consistency are essential.
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